Houston gets very hot during the month of August. In fact, the hottest day on record in Houston occurred on August 27, 2011, when the thermometer hit 109 degrees Fahrenheit. When the temperatures reach into the triple digits, HVAC systems work overtime to keep a home or business cool and comfortable. Modern units are very efficient and quiet. Homeowners can forget the part of the system tucked away in the attic or in a closet until a problem arises.
An HVAC system acts as a dehumidifier, removing moisture from the air. A unit can produce anywhere from five to twenty or more gallons of water per day. Imagine the water damage a leak in the HVAC drain system could cause over several days or weeks. During a hot August summer, the HVAC unit would overflow a 55-gallon drum every three days.
Common Causes of AC Water Leakage
The following problems can cause water leaks in a central AC system:
1. Clogged drain line
A clogged condensate drain pipe can be the culprit causing the AC system drain pan to overflow. Being a frequent cause of water leakage from a central AC system, this problem has prompted many service calls to water damage restoration professionals in the Houston area.
2. Disconnected drain line
The AC drain pipe is not under pressure, but the fittings still need to be cleaned and glued as if the system were pressurized. Improperly installed drain pipe fittings may, over time, become loose, causing the drain pipe to disconnect from the AC unit, allowing the condensate water to drain through the ceiling or onto the floor. The source of the leak may depend on whether the AC system is in the attic or inside the house.
3. Condensate pump problems
A malfunctioning or dirty condensate pump can contribute to water leakage from the AC system, which can cause flooding in the basement or attic. Due to the increased presence of water, mold and mildew can grow inside the unit, causing it to clog.
4. No air vent and p-trap in the drain line to prevent water backup
More modern HVAC units have a drain line with a p-trap and an air vent to prevent water backup. Some units have a second line to handle the moisture on those days when a system works very hard to keep a residence or business cool.
5. Low refrigerant
Low refrigerant can cause an evaporator coil to freeze, which creates its own set of water leakage problems. The moisture can damage flooring, collapse a ceiling, and increase the likelihood of mold growth.
6. Cracked condensate drain pan
Older metal drain pans may rust and leak water onto the floor or in the ceiling, depending on the location of the unit. A metal pan can develop rust leaks in as little as four or five years.
7. Clogged filter
A filter clogged with dirt, dust, and hair restricts airflow to the air handler. The additional stress on the unit reduces the ability of the unit to cool the home resulting in longer run time and the generation of more moisture. Changing the filter every month will increase efficiency and reduce the production of moisture.
Tips to Prevent Water Damage from HVAC Leakage
Follow these tips to reduce the likelihood of water leakage issues:
- Install a secondary drain line to supplement the main drain line. Equip each drain line with a p-trap and air vent to handle the moisture, especially if the air handler is in the attic.
- Have an HVAC professional install a drain pan overflow shutoff switch, equipped with a float.
- Capture drain pan overflow by putting a safety pan under the AC unit.
- Practice adequate filter maintenance either by cleaning or changing the filter on a prescribed schedule.
- Properly insulate ductwork.
- Monitor AC refrigerant levels.
- Schedule annual HVAC maintenance. The maximized performance reduces the power bill, increases the cooling ability, extends the life of the unit, and minimizes furnace and AC repairs.
HVAC leaks are one of the leading causes of water damage in a home or business. When water damage from an HVAC system does occur, enlist the services of Cobalt Restoration, whose skilled and experienced technicians understand the challenges an HVAC leak can present. For more information about water damage restoration in the Houston area, visit the Cobalt Restoration website at cobaltrestoration.com. Contact the office by phone at (713) 775-5203.

